Structural Foam Molding / Large Part Injection Molding

Structural Foam Molding / Large Part Injection Molding

Structural foam molding is a low-pressure plastic injection molding process that offers unique qualities and opportunities compared to conventional injection molding by injecting plastic & an inert gas or foaming agent into a mold cavity. Modern structural foam molding technology is very advanced. However, some product designers and engineers are less familiar with the capabilities of structural foam than conventional plastic injection molding.

Our teams can quickly advise on your product suitability and manufacturing process. We also can assist with design, engineering, mold making and material selection to get your project started right.

Most importantly, being structural foam specialists, we have the expertise, quality controls, staff and comprehensive facilities needed to take your parts from development through production seamlessly and cost-effectively.

Our in-house engineering department have developed many new products and can achieve up to 12% reduction in part weight and production using aluminum tooling. This can add up to substantial savings over the life of a program.

Precision specifications, superior quality control systems and state of the art nozzle controls assure the highest level of shot-to-shot consistency from the first run through production runs years into the future.