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Products by Falcon Plastics

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  • Custom Injection Molding

    Falcon Plastics has been a leader in the custom injection molding industry for over 40 years. Falcon operates more than 95 injection molding machines ranging from 35 to 1,000 tons across all of our facilities. Additionally, our strategically planned work cells allow us to run injection cycles in... Read More
  • Custom Blow Molding

    With decades of blow molding experience, we are able to often provide the most cost-effective manufacturing process. We currently house seven blow molding machines within two of our facilities. With the capabilities to use PET, HDPE, PVC, and other alternative materials, we provide the... Read More
  • Assembly

    Falcon Plastics offers manual, semi-automated, and fully automated work cells, meeting your varying needs. We have the capabilities to utilize smart work cells, which include process monitoring systems, automated in-line quality tests, and robotic acceptance or rejections systems in our... Read More
  • Decorating

    From Heat Transfer and In-Mold Labeling to Hot Stamping, Falcon will meet your requirements for specific colors and formulations to fulfill your decorating needs. Falcon has the decorating capabilities to help our customers differentiate their products while creating a more economical... Read More
  • FDM + 3D Printing

    Falcon Plastics in-house 3D printing service makes it easy to test your design before beginning full production. Our top-notch experts on our engineering team ensure a seamless transition of your product from testing to production. Falcon provides services that include fused deposition modeling... Read More
  • Foam-In-Place Gasketing

    As a full-service custom molder, Falcon Plastics is one of few molders that offer customers formed in place foam gasket technology (FIPG and FIPFG). This is a foam-in-place technology that forms superior, cut resistant gaskets for electrical enclosures, industrial lighting, and other... Read More
  • Sonic Welding

    A value-added service Falcon provides to customers, sonic welding takes high frequency, low amplitude vibration to create heat between two materials, joining them with maximum weld strength. With no connective bolts, nails, soldering materials, or adhesives required, this process proves cost... Read More
  • Clean Room Facilities

    Our ISO Class 8 Certified Cleanroom provides an environment that reduces the concentration of airborne particulate and contaminants to meet the stringent requirements set-forth by our customers. Our entire state-of-the-art Class 8 Cleanroom facility is climate controlled to 72°F (22.2°C) 365... Read More
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